1. (Punch)
Function: The core component for stamping and forming, responsible for applying pressure to sheet metal to create desired shapes (e.g., holes, grooves, or profiles) in easy-open lid production.
Features: Made of high-hardness tungsten steel (HRC 60-62) with a precision grinding finish; surface roughness ≤ Ra 0.2μm; dimensional tolerance controlled within ±0.003mm to ensure consistent stamping quality.
Application: Key part for punching easy-open lid pull-tab holes and score lines.
2. (Die Cavity)
Function: Works with the punch to form the sheet metal, providing a matching cavity for the material to deform and take shape.
Features: Adopts modular design for easy replacement; inner wall undergoes nitriding treatment (nitride layer thickness 5-8μm) to enhance wear resistance; service life ≥ 500,000 stamping cycles.
Application: Used for shaping the curved edge and sealant groove of easy-open lids.
3. (Guide Post)
Function: Ensures precise alignment between the upper and lower mold bases, preventing offset during stamping to avoid defective products.
Features: High-precision linear motion component; coaxiality tolerance ≤ 0.002mm; surface coated with wear-resistant PTFE to reduce friction and extend maintenance intervals.
Application: Essential for maintaining mold accuracy in high-speed easy-open lid production lines (up to 300 strokes per minute).
4. (Stripper Plate)
Function: Separates the stamped sheet metal from the punch after the stamping process, ensuring smooth material feeding and continuous production.
Features: Equipped with high-elasticity polyurethane springs for stable stripping force; integrated with proximity sensors to detect material jams in real time.
Application: Prevents sheet metal sticking to the punch in easy-open lid blanking and forming processes.
5. (Locating Pin)
Function: Positions the sheet metal accurately before stamping, ensuring consistent placement of each workpiece to avoid dimensional deviations.
Features: Cylindrical pin with a tapered guide tip for easy material insertion; dimensional tolerance ±0.002mm; corrosion-resistant chrome plating (plating thickness 0.005-0.01mm).
Application: Used to align the aluminum sheet before stamping easy-open lid pull-tabs.
6. (Spring)
Function: Provides elastic force for components like the stripper plate and ejector pin, ensuring reset after each stamping cycle.
Features: Made of high-carbon steel (SWOSC-V) with heat treatment; fatigue life ≥ 1 million cycles; stable elastic force under high-frequency compression (300 times/min).
Application: Powers the stripper plate’s reset and the ejector pin’s material-ejecting action.
7. (Ejector Pin)
Function: Ejects the formed workpiece from the die cavity after stamping, ensuring smooth workpiece discharge.
Features: Tungsten steel material with a polished tip; diameter tolerance ±0.002mm; equipped with a buffer structure to avoid scratching the workpiece surface.
Application: Ejects finished easy-open lids from the die cavity onto the conveyor belt.